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Epoxy Flooring

Epoxy Flooring
July 25
05:16 2014
Epoxy Flooring Epoxy Flooring Epoxy Flooring Epoxy Flooring

Epoxy Flooring

Epoxy or polyurethane is done on floor and wall surface. Because of its no maintenance cost, and easy to clean, it is very economical. It cuts down on amount of lighting needed in plant. Epoxy flooring helps to control concrete dusting and protects the substrate from chemical and physical degradation.

What is epoxy?

Epoxy also known as polyepoxite is a thermo set produced by the bonding of two compounds, the epoxide which is the resin and polyamine which is the hardener. The result of the mixture is a tough sealant that is resistive to chemical absorption.

What are uses of epoxy?

Epoxy has many uses in the industry.

It can be used as paints, coatings and adhesives. They are handy in carpentry and woodworking which can be a substitute to wood glue. It can be used in situations where quick drying is needed since it sets faster compared to wood glue. Epoxy can also be used in laminating plywood with fiberglass.

Other uses of epoxy are in industrial tooling, electrical systems, marine application and aerospace industry.

What is epoxy flooring?

Epoxy flooring may be generally defined as several layers of any type of epoxy resin that is applied on a floor surface. The applied epoxy on the flooring should have a minimum of 2mm in thickness.

What are the uses of epoxy flooring?

Epoxy flooring is applied to places where the floors need to be slip resistant. These places include pedestrian lanes, warehouses, loading bays, and areas where there is constant traffic by load carrying trucks.

This type of floor coating is also used where there is a need for clean, dust-free, easily maintained environments. Facilities that manufacture electronic, chemical, cosmetic and food products are industries that need high sanitary measures.

Types of Epoxy flooring

Epoxy Flooring Epoxy Flooring Epoxy Flooring Epoxy Flooring1

Epoxy Flooring

There are three main types of epoxy flooring. The solvent borne epoxy, waterborne epoxy, and the 100% solids epoxy. These categories are according to the type of fluids mixed. Epoxy coatings used on floors can be both applied on the flooring of homes and factories. They are flexible and durable and can form a decorative terrazzo flooring when applied on home floorings.

Solvent Borne Epoxy is a type of solvent when applied leaves a hard epoxy coating.

The hard epoxy coating is due to a solvent that contains concentrated amounts of organic compounds. This type of epoxy similar to other types of epoxy is cohesive and is capable of having a thin layer when applied to floor surfaces.

There are disadvantages in using solvent borne epoxy. It is combustible and can be toxic when vapors that have evaporated from the solvent borne epoxy are inhaled.

A more environmentally friendly alternative would be the waterborne epoxy. It provides a high degree and resistive coating to concrete and metal surfaces. The waterborne epoxy can easily blend to other waterborne polymers when modified latex adhesives are needed. It can vary on thickness of its application on surfaces and water alone can clean it easily. Though considered safer than other epoxy flooring, it still contributes negative impacts to the environment in a certain degree.

The 100% Solids Epoxy is a type of epoxy flooring that has the least negative impact to the environment. The drawback to this advantage though, is that, since it is a 100% solids epoxy, therefore it is harder to apply. With having a mixture that has lesser fluid carrier, the viscosity or the tackiness of this epoxy is quite high. Though having this disadvantage, it can still be flexible to certain applications. A need of having a dry run for its use can be advantageous before applying it to a surface.

When applied correctly, epoxy floors are extremely durable and resistant to chemical spills, stains and dust. It is also slip-resistant and easily cleaned. The epoxy flooring comes in with several colors that includes clear, slate or silver gray, and can also have specific colors like white or dark based color tinted.

Benefits of using epoxy flooring:

Using an epoxy floor coating over your concrete floors will create a high gloss, hard wearing, and durable surface. These floor coatings offer a number of benefits and advantages from the initial installation stages to the long-term maintenance steps. For example, epoxy floor coatings are quick to install and are durable and easy to clean.

The following are some of the main advantages associated with choosing an epoxy flooring:

  • Create an easy to clean, seamless surface: Epoxy floor coating products dry to become durable, seamless surfaces that can easily be wiped free of dirt, dust, and debris. Because of this ability for easy cleaning, epoxy flooring is ideal for food, beverage, and pharmaceutical preparation and packaging plants.
  • Result in a hard wearing and durable surface: Epoxy flooring turn concrete floors into a seamless and durable, high performance surface that will last for years to come.
  • Provide an attractive flooring surface: Epoxy floorings dry to a high gloss shine and are available in a variety of different colors and styles. You can chose to use one solid color or create a decorative pattern using several colors in order to create an attractive and durable flooring solution.
  • Become a chemically resistant surface: Epoxy floorings are a chemically resistant flooring option for manufacturing plants, warehouses, and industrial plants.
  • Improve safety: Epoxy flooring can improve safety by creating a slip, impact, heat, and fire resistant flooring solution. These high gloss floor coatings can also improve brightness in a work area by 300%.
  • Allow for designated traffic and work zones: We can use different colors of Epoxy flooring simultaneously to define safety zones, forklift traffic zones, and other work zones.
  • Increase productivity capabilities: Using epoxy floorings in a factory, warehouse, or industrial plant can reduce wear on transport vehicles, allow for faster material movement, and prevent wear and damage to the floor.
  • Offer an environmentally friendly flooring solution: Epoxy floorings are an environmentally friendly flooring solution for companies interested in choosing “green” alternatives and building materials.
  • Allow for quick and easy application: Epoxy floorings are self-leveling products. This allows experienced professionals to apply an epoxy floor coating quickly over any new or old concrete floors.
  • Offer a cost efficient flooring solution: Epoxy floor coating installation is an affordable flooring solution. The durable and hard wearing surface that results from floor coatings will last for years to come with little to no need for maintenance or up keep costs.

Epoxy Flooring Application Areas

  • Air raid shelters

  • Anti-skid area

  • Automobile Industries

  • Automobile Show room & Workshops

  • Washrooms & Cloak rooms

  • Engineering Industries

  • Electronic Industries

  • Garages & Ware houses

  • Pharmaceuticals Industries

  • Food Processing Industries

  • Health Care Center

  • Chemicals Industries

  • Fertilizer Industries

  • I.T Industries

  • Power station

  • Shopping Mall

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